BILZ

ISG1200

Shrink Unit ISG1200

The ThermoGrip® ISG 1200 is BILZ's entry-level induction shrink unit: shrink parameters are entered easily by scanning a barcode, and energy-saving induction technology is used. It consumes 20% less energy at comparable performance.

ISG3460

Shrinking device ISG3460

The ISG3460 offers professional, automated shrinking with an integrated pneumatic screw-in device for ThermoGrip® TMG. Shrink chucks are cooled and then dried fully automatically.

ISG4600

ThermoGrip® Shrinking device ISG4600 evolution

The ThermoGrip® ISG 4600 evolution automatically detects the tool geometry, adjusts the iris coil and selects the optimum process parameter; shrinking, cooling and drying are combined in one fully automatic process. No external compressed air supply is required.

ISG1000

Shrinking device ISG1000

The ISG1000 is a cost-effective, compact entry-level shrink unit operated with a single button: it shrinks while the button is held down and stops when released. Its lightweight design makes it flexible and usable anywhere.

ISG3410-WK

ThermoGrip® ISG3410-WK

The ThermoGrip® ISG3410-WK is a fully automatic shrink unit with liquid cooling and drying; it clamps tools precisely within seconds while preventing incorrect inputs and overheating. With a USB interface and optional RFID extension, it is ready for Industry 4.0.

ISG 4410 WK-HL

Shrinking unit ISG 4410 WK-HL

The ISG 4410 WK-HL is a liquid-cooled automatic shrink unit designed specifically for heavy-duty machining. In the cooling concept developed for shrink chucks weighing up to 40 kg including the tool, the cooling unit rises out of the housing and cools the chuck by spraying it from all sides.

LC1200

Liquid cooler LC1200

The LC1200 is a liquid cooling element for shrink chucks; thanks to its hinged lid, long tools can be cooled without additional modifications. Shrink chucks with tools are cooled evenly in 20–40 seconds.

IRIS induction coil

The IRIS generation is an induction coil for ThermoGrip shrink technology that offers fast diameter adjustment without the need for change discs. The segments can be replaced by the customer; the coil can be used on all Bilz ThermoGrip shrink units with interchangeable coil technology.

Stainless Steel Coil

The stainless steel coil enables rapid heating of stainless steel shrink chucks; heating time drops below 10 seconds and overheating of the coil is significantly reduced.

T

Standard Shrink Chucks

BILZ standard shrink chucks offer optimum stability thanks to "Balanced by Design" followed by fine balancing, making them ideal for HPC/HSC machining. The patented countersink allows the tool to be inserted cold and enables automatic shrinking.

TSF

Slim Shrink Chucks

TSF slim shrink chucks have a 3° tapered outer contour to reach deep cavities in mould making and are used for induction clamping of carbide tools. They combine a small interference contour with high radial rigidity and high torque.

THD

Heavy Duty Shrink Chucks

THD heavy-duty shrink chucks offer up to 50% more overlap, making them suitable for HPC machining. Increased wall thickness and a short, rigid design help prevent vibration even at high speeds.

TMG

ThermoGrip TMG

ThermoGrip TMG can clamp tool shanks of almost any diameter with a single basic shrink chuck; the constant maximum overlap between tool and chuck ensures consistently high clamping force. A pull-out-protected version is available for Weldon shanks.

ThermoGrip® BIONICS

The load-bearing structure of ThermoGrip® BIONICS shrink chucks is modelled on the growth form of trees; notch stresses are avoided and only as much material as necessary is used. The bionic contour provides maximum bending strength and increased rigidity.

ThermoGrip® Corona Jet

ThermoGrip® Corona Jet is a shrink chuck with integrated angled nozzles that direct coolant straight to the cutting edge; the nozzle ring can be changed to suit the operation. It is ideal for deep pocket, rib and bore milling, and its dimensions are identical to those of a standard shrink chuck.

VIDAT

VIDAT Vibration Damping Extensions

VIDAT (VIbration DAmpening Technology) extensions form an integrated damper that rapidly absorbs vibrations, enabling virtually vibration-free operation at long projection lengths. They achieve a damping rate of at least 4 dB compared with normal extensions.

Slim Shrink Extensions

Slim shrink extensions are shanks used in modular set-ups to reach deep and narrow cavities; they combine the smallest possible interference contour with high radial rigidity and high torque.

TER

TER Shrink Fit Adapter for Collet Chucks

The TER shrink fit adapter enables shrink clamping in collet chucks, driven tool holders and directly in the machine spindle; the tool and collet form a monobloc unit. It can be heated on all ThermoGrip® induction units.

GNCK

Self Reversing Tapping Attachment GNCK

Thanks to its integrated reversing gear, the GNCK self-reversing tapping attachment eliminates the need to reverse the machine spindle, saving 200–400 ms per thread and consuming less electricity.

S3D

S3D Synchro

The S3D synchro tapping chuck provides minimal length compensation in compression and tension on machines with synchronous feed; it compensates for synchronisation errors, improving thread quality and tap life. It has a fully enclosed function chamber.

Nano Synchro

Nano Synchro is a synchro tapping chuck with minimal tension/compression compensation for electronics, optics, precision engineering and toolmaking applications. Ball-bearing technology and optimised spring-damper compensation ensure high process stability.

WFLC

Quick Change Tapping Chuck WFLC

The WFLC quick-change tapping chuck (compensating chuck) is used for tapping and thread forming on machining centres, transfer lines, special-purpose, drilling and milling machines. It features an off-centre ball arrangement that prevents the tap from switching to compression at the start.

GNCN

Self Reversing Tapping Attachment GNCN

The GNCN is a self-reversing tapping attachment for machining centres and special-purpose machines; reversing the machine spindle is not necessary, saving at least 200–400 ms per thread and significantly reducing electricity consumption.

STA

Synchro Tapping Adaptor STA

The STA synchro tapping adaptor is designed especially for ER collet chucks and enables synchronous tapping and thread forming on all suitable machines. It compensates for synchronisation errors and reduces axial forces on the thread flanks.

WFLK

Quick Change Tapping Chuck WFLK

WFLK quick-change tapping chucks are used for producing threads to tolerance on mechanically and numerically controlled machines; integrated length compensation in tension and compression balances the difference between tap pitch and machine feed. They can be used horizontally or vertically, for right-hand and left-hand threads.

TA

Self Reversing Tapping Attachment TA

The TA is a self-reversing tapping attachment designed exclusively for drilling machines with manual feed and a non-reversing spindle; it is mounted in the spindle with a Morse taper shank, and the stop arm rests against the machine column. It is maintenance-free and can be used for right-hand and left-hand threads.

S3D Slim

S3D Slim

S3D Slim is a slim synchro tapping chuck that carries the proven advantages of S3D technology and is designed for tapping workpieces with demanding interference contours. It acts as a damping link between the synchronous spindle and the tap and compensates for pitch differences; variants with internal coolant or MQL are available.

WHPMC

Hi-Power Milling Chucks

BILZ hi-power milling chucks deliver very high clamping force with low friction thanks to double clamping over a wide clamping range and a roller-bearing design. Reduced vibration results in excellent surface quality.

WHPMC

Slim Hi-Power Milling Chuck

Thanks to its slim design, the slim hi-power milling chuck reaches deep areas without interference while remaining powerful and rigid. The non-slotted clamping nut makes use at high speeds easier.

WHEC

Hydraulic Expansion Chucks

WHEC hydraulic expansion chucks offer torque transmission far above that of conventional collet chucks and vibration-damped tool clamping. Thanks to their temperature-resistant design, clamping force remains high even at rising temperatures.

Super Collet Chuck

The Super Collet chuck offers integrated runout accuracy in a compact design for high-speed spindles and general milling. The clamping force acts perpendicular to the tool axis and provides twice the holding force of an ER collet.

STF

Stamping Chuck STF

STF stamping chucks are used with stamping tools on machining centres and special-purpose machines to mark workpieces during production; the tool is automatically changed into the spindle and the stamp is pressed onto the workpiece surface with the appropriate feed.

MCE

Micro Chuck Extensions MCE

MCE micro chuck extensions clamp all shank tolerances from h4 to h9; thanks to their h6 shanks, they are ideal for shrinking into ThermoGrip® shrink chucks. The central clamping screw and flat taper angle ensure very high concentricity.

Micro Collet Holder

The micro collet holder has a symmetrical design for high balance quality and a slim construction for easy access and high-speed machining; its nut-free design effectively reduces vibration and noise.

Floating Holders for Reaming

Floating holders compensate for spindle positioning inaccuracies in reaming operations without exerting force on the cutting tool; torque transmission is completely backlash-free and they are 100% sealed for internal coolant. They are maintenance-free and contain no wearing parts.

ET0

Engraving Chuck ET0

The ET0 engraving chuck is used for precise marking of parts during machining and engraves almost any surface, such as plastic, aluminium and steel (max. 57 HRC). The engraving hardness (depth) is adjustable; the rolling ball tip provides high wear resistance and can be changed quickly.

BTC I

Presetting Unit BTC I Starter

BTC I Starter is an easy-to-use, entry-level tool presetter that can be put into operation quickly after brief training; it rapidly measures, presets and checks tool length and diameter. The Z and X axes can be positioned simultaneously with one hand.

BTC II

Presetting Unit BTC II Allrounder

BTC II Allrounder is a presetter designed for higher throughput; it rapidly measures tool length, diameter, radius and two cutting angles. For quality control, the cutting edge is inspected under incident light at 20x magnification.

Length Adjusting Sleeve

The length adjusting sleeve is used to set the desired tool projection length during shrinking: the sleeve is fitted from the shank end, the cutter is shrunk into the chuck, and the sleeve is removed once shrinking is complete.

TDSc

Data Carrier TDSc

The TDSc data carrier is a compact RFID chip that enables unambiguous identification of all tools and components in the UHF range. No adhesive is required; it clips into a chip bore to DIN ISO 7388-3 within seconds.

BIMS

Intelligent Measuring System BIMS

The BILZ BIMS intelligent measuring system provides process monitoring in machining and can be adapted to the requirements of the cutting process. The system can be integrated into the machine tool subsequently as a retrofit project.